Johnson Service Group is currently seeking a Composite Design and Manufacturing Engineer in Ladson, SC.
Responsibilities:
- Plans, directs, and coordinates manufacturing processes by performing the following duties. Assists in training and leading Manufacturing and Composite Engineers on issues.
- Perform composite ply development and ply nesting for the programs within the company using CATIA V5, CPX composites design and TruComposites software.
- Create laser programs for structures within the company using LPX software.
- Work hands-on with composite lay-up and bonding personnel in the fabrication of composite and metal bond parts and assemblies.
- Provide technical support and guidance to lay-up and bonding personnel in the fabrication of composite and metal bond parts
- Ability to conduct and oversee standard mechanical and physical testing of composite materials in accordance with ASTM and aerospace industry specifications.
- Provide technical material, process, and design assistance to the manufacturing departments within the company, monitoring, administrating, and resolving technical issues on engineering projects.
- Responsible for composite material qualifications and to develop and implement test plans within the company.
- Determine test methods and procedures in conjunction with customers and or material suppliers.
- Lead and participate in Kaizan events to solve production/operations problems.
- Evaluate adhesives, primers, processing techniques and materials for use within the company.
- Interface with customers on materials and processes issues.
- Provide technical input to assist in the fabrication of tooling and the resolution of tooling issues.
- Lead or assist in customer audits (NADCAP, AS9100, etc.).
- Develop manufacturing processes (Bill of Materials, Work Instructions, Travelers) for sheet metal and composite parts fabrication to customer requirements using customer supplied data (drawing, mylars and tooling). Must meet job release deadlines.
- Lead/Support root cause and corrective action teams.
- Confers with vendors to determine product specifications and arrange for purchase of equipment, materials, or parts, and evaluates products according to specifications and quality standards.
- Confers with management, engineering, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes.
- Conducts research into and development of innovative processing and fabrication techniques in the application of advanced composite materials (graphite/polyimide, graphite /epoxy, graphite/bismaleimide, thermoplastics) honeycomb cores and adhesives to aerospace structures and vehicles.
QualificationsTo perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- Must be proficient and have extensive experience with CATIA V5, CPX and TruComposites software.
- Must be proficient and have extensive experience with laser projection programming and LPX software.
- Possess a background and knowledge in composite materials and processes (graphite/polyimide, graphite /epoxy, graphite/bismaleimide, thermoplastics, honeycomb cores and adhesives) used in aerospace structures and vehicles.
- Knowledge of industry practices and standards, with a focus on the fabrication, qualification, and testing of composite materials
- Must be familiar with the engineering and processing of composites and bonding processes for both metals and composites.
- Meets commitments, is high energy, self-motivated, works independently, accepts accountability, handles changes, sets personal standards, stays focused under pressure, meets attendance/punctuality requirements.
- Ability to write test plans and technical reports.
Education and/or ExperienceBachelor's degree (B.S.) from four-year college or university in aeronautical, chemical or mechanical engineering or material science. In addition, applicants should have seven to ten years of experience in aerospace or related industries.
** Johnson Service Group (JSG) is an Equal Opportunity Employer. JSG provides equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, age, sexual orientation, gender identity, national origin, disability, marital status, protected veteran status, or any other characteristic protected by law.
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